RMStator Flywheel Kit RMS900-102180

RMStator Flywheel Kit RMS900-102180

Two flywheels exist for Polaris 500cc models. This flywheel has the code FF97 stamped on its back. In doubt, please refer to specifications.

Introducing our newest heavy duty flywheel rotor for Polaris 500cc ATVs.

Anyone who rides or repairs the Polaris 500cc ATV’s is probably familiar with the flywheel problems common to these models. Most of these bikes will have at least one flywheel failure in their lifetime so far. Low quality epoxy was used on OEM flywheels to secure the magnets to the rotor body. Over time and many heat cycles, the epoxy fails allowing the magnets to come loose and contact the stator, potentially causing catastrophic damage.

For years, service shops & dealerships have offered low cost repairs for Polaris flywheels to save the 400$+ OEM replacement. This sounds like a great idea at first, but there are some serious issues!

The common repair is using JB Weld? Marine Blue Epoxy to reattach the loose original magnets, or to install new ones. Epoxy fixes do repair flywheels in short term, if they are done correctly. However, this kind of repair can easily cause immediate problems, and impact long term reliability of your ATV.

A Heavy Duty Flywheel to the rescue!

New RMSTATOR&trade heavy-duty flywheel rotor for Polaris ATVs is a well-priced solution to problems with the OEM flywheel, and an excellent alternative to all the mechanical troubles you can encounter with a repair.

Features

• Built to OEM size
  Fits precisely in your ride: install it and forget it.

• Improved epoxy
  Uses high temperature epoxy that is stronger than OEM, eliminating the possibility of magnet detachment.

• High grade steel capping
  Prevents harsh additives in motor oil from degrading the epoxy attaching the magnets. Though extremely unlikely, if a magnet did ever come loose, it would remain in the sleeve preventing contact with the stator.

• Precise balancing
  Eliminates crankshaft vibrations for longer engine longevity

• Shop with confidence
  All products are tested.

Don’t waste time with temporary solutions, and start fixing your ride like a pro!

Why cheap repairs won’t work?

Quick stronger epoxy fixes do repair flywheels in short term. It might however impair long term performance and reliability of your ride.

Remaining OEM magnets:
Original magnets remaining can still come loose at any time.

Magnet alignment:
The alignment of magnets around the flywheel is critical for proper stator operation. Even very fine misalignment will reduce stator efficiency significantly.

Magnet spacing:
Excessive epoxy or incorrect magnet spacing around the flywheel can easily affect the flywheel balance. This can cause stator contact or even crankshaft damage.

Incorrect replacement magnets:
The magnetic field strength of new magnets MUST match the originals. Stator failure can occur quickly with stronger magnets and stator output can be decreased significantly using weaker magnets.

Wrong epoxy properties:
Epoxy that is not rated to permanently handle high temperatures and oil immersion can quickly cause a serious failure.

Oil contamination:
Wrong epoxy for the application can also contaminate the crankcase oil, damaging the motor.

All these reasons make us strongly recommend that you replace your broken flywheel with a new 400+ OEM one or our new heavy duty flywheel.

Technical Data

Stator:

Dimensions:
Interior diameter: 51 mm
Exterior diameter: 114 mm
Thickness: 20 mm

Other specifications:

Number of wires: 9
Number of plugs: 7
Number of pins: 10

Wire to wire resistance:

Alternator: Yellow to Yellow/Red = 0.6 ohms +/-20%
Pickup: White to White/Red = 100 ohms =+/-20%

Source Green to Red/Black = 450 ohms =+/-20%
Source 2: Green to Black = 3.8 ohms =+/-20%

Flywheel:
Dimensions:
Exterior Diameter: 141 mm
Interior Diameter: 117 mm
Interior Diameter Center Housing: 25 mm
Exterior Diameter Center Housing: 23 mm

RMSTATOR are committing to innovate in finding clever ways to design more efficient parts that produce better results than any other part on the market.

We do not just sell electrical parts for powersports, we solve problems. RMSTATOR take pride in designing & manufacturing more efficient parts, providing all the information necessary for an easy and reliable installation, and supporting the customer before, during, and after the sale.

THE POWER IN POWERSPORTS

Brand: RMStator
Part Number: RMS900-102180

Fitment:

• 1998-2001 Polaris Big Boss 500 6×6
• 2000 Polaris Magnum 500 4X4
• 2000 Polaris Magnum 500 4X4 EB
• 1999-2000 Polaris Magnum 500 4X4 HDS
• 1999 Polaris Ranger 500 6×6
• 1997-2000 Polaris Scrambler 500 4X4
• 1998-2000 Polaris Sportsman 500 4X4
• 2001 Polaris Sportsman 500 6×6
• 1999 Polaris Worker 500

Note: Image is for reference only, actual product may vary slightly.